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For a mind as free as the ocean,
Imagination as limitless as the sky,
Heart as wild as the wild and
The spirit as unshakable as the earth
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materials (ingredients) are delivered just in time for production.
When raw materials are received on site, they are inspected for
cleanliness and quality then released to the storage area. |
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Ingredients are weighed and added to the mixer. The size of
the batch is pre-planned to meet expected consumer demand.
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The
ingredients are then mixed together and the dough is formed.
The dough is then removed from the mixer and transferred to
the production line. |
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There
are various ways to form biscuits from dough; including extruded,
cut and moulded. For biscuits such as cookies, these are 'extruded'
though a number of dies. For 'moulded' biscuits, the dough
is forced into a mould, then removed from the mould before
baking. Moulding allows various shapes, sizes and surface
characteristics to be included in a product (e.g. 'hot choice,
Makhan Bhog etc' lettering). These processes are done as the
biscuits move continuously along conveyors and into the oven.
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Product
moves directly from cooling conveyers to the wrapping machines.
Some products are hand packed into protective trays before
being over wrapped. The packaging material is heat sealed
around the product to prevent moisture absorption. A use by
code or best before date is added at this stage.
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Then
the biscuits are baked to achieve a well-developed product
with good colour & low moisture content, to provide for desired
shelf life. |
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To
maintain the highest quality, quality assurance personnel
carry out regular checks from when we receive the ingredients
right through to when they are sent out to the supermarkets
as finished products. We also have certified food safety plans
in place, through monitoring and controlling critical aspects
of the process, to ensure food safety. |
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The
finished packets are moved along a conveyer belt to be hand
packed into cartons and loaded onto pallets for storage and
distribution. He finished packets are moved along a conveyer
belt to be hand packed into cartons and loaded onto pallets
for storage and distribution. |
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Products
are transported by truck to our C & F Authorised dealer,
Stockiest etc. They are stored until ordered by supermarkets.
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